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Our Process and Plant:
Our process is developed following a 4.5 years long term
scientific research project and is completely unique. Both cement
and resins can be used as binder. We are working on cement system
and reached to supreme product specifications and an ultimate
process also which have high capacities. Mare process begins with
the cleanest mineral storage, trucks dumping directly to bunkers
of silos and continues on as an automated and continuous line
ending with face process and dimensioning. The planned
(theoretical) capacity per shift is 1200 sq. mt.
Mare plant and process has the below capabilities;
- No shovel – no loader mineral handling and transfer
- 100 % Clean stock facilities
- Drying
- Calcination
- Crushing
- Grinding
- Sieving
- Micronized separation
- Process mud drying and processing
- Process water re cycling
- Mineral (dry) materials weighing and dosing
- Color pigments, chemicals weighing and dosing
- Liquid materials weighing and dosing
- Mixing
- Artificial aggregate production lines
- Fabulous multi station press line ( one block each minute )
- Curing systems.
- Block calibration
- Block multi cut system (up to 5 plates at single pass)
- Stone plates calibration
- Filling line
- Honing line
- Polishing line
- Other face process lines
- Dimensioning
- Aluminum channel cutting and embodying line
- Angle cut etc.
- Stone backing support line
- Various automated handling-transfer apparatus
- Developed laboratory and quality control systems
- Sustainable and continuous research systems |
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Our
Kitchen |
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Block
cutting-calibrating-polishing line
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Artificial aggregate process
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Press
Machine |
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Scientific Research
Following a long research and decision period, it was decided at
2004 to develop high property creative and innovative artificial
stones and building materials made from them . Our scientific
research “project for developing completely new technology cement
bound, mineral aggregate and natural looking floor and facade
artificial stones having performance concrete properties, produced
at decided colors and textures by also using artificial aggregates
and developing the related process and the prototype” was
supported by the Turkish Technology Development Foundation (TTGV)
and the Turkish Scientific Research Institute (TUBÝTAK).
Project continued on in phases and totally a new technology
artificial stone production process is obtained (refer to
Process). Paralelly, new generation products had been obtained. At
the first phase only the outside use was planned but in sequence
of Project it was found that stone for polished use properties
also could be obtained and both targets were realized at same
phase. Total project took a 4.5 years of hard work. Ultimate
product is the Fastest and Lightest Mare Cladding System.
Scientific research is still in the center of all Mare activities
as a tradition adopted after the long breath Project. Mare
products are aesthetical, durable and produced in an automated,
accurate, well controlled system.
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